An egg tray machine relies on waste paper as the primary ingredient to produce trays. It makes sense a four-fold manufacturing method that starts off with mixing the raw materials and ending with dried trays on the other side of your machine. Egg tray machines are available in manual, semi-automatic, and fully automatic variants. You should obtain a totally automatic model as it comes with a higher output capacity. Here are some of the highlights of a fully automatic egg tray machine.
•Production capacity
The production capacities of egg tray machines change from 2000 to 6000 trays every hour. You should obtain one dependant upon the need for the number of egg trays in one week or month.
•Plant area
Most egg tray machines occupy no less than 1500 m2. You can purchase a much bigger egg tray production line if you want. The bigger machines are designed for delivering as much as 7500 trays in just one hour.
•Tray weight
Egg trays shouldn't weigh too much. A fully automatic egg tray machine produces trays that weigh approximately 70 to 75 grams. This weight is ideal. Manual machines make trays that weigh nearly 90 to 95 grams. Experts think that this weight is heavier and not right for eggs.
Egg tray machines undergo a four-fold process while making the trays. Listed here are the steps involved:
1. First is the pulping stage. Here, you should put all the constituents inside the machine. Pour appropriate quantities water. The device will shred the waste paper thoroughly and combine it with water produce a soft pulp. It creates a muddy mixture which is not too hard or too soft. This helps the next portion of the machine to present shape to the trays.
2. The next part pumps the slurry mixture in a dice to offer shape from the paper pulp molding process. Vacuum absorption and negative pressure force the mix to form crates that look like egg trays. But this part only generates a single layer in the mold. The last tray is made up of multiple layers in order that they become thick enough to support the eggs safely. Most machines provide egg tray molds. You can also buy molds separately if you would like make customized trays.
3. The penultimate stage involves drying the trays. You will find a drying line the location where the semi-finished trays go through a heater that dries the trays together. Fully automatic machines can dry up to 3000 to 4000 trays in one batch. Drying is an important process since it assists in maintaining the contour of your trays. Otherwise, the wet trays may bend or break should you handle them manually before drying.
4. The past stage involves hot pressing the trays before sending them out. This assists the consumer to pack the trays with eggs based on the way he/she would like.
You should buy a fully automatic egg tray making machine in india mainly because it doesn't require too much labor costs. The initial price may be high however, these machines last for decades. Plus, they are easy to use. Even an amateur are prepared for the controls without requiring plenty of experience.
